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Case Study

Smart Factory: IoT Monitoring for a Manufacturing Plant

Real-time machine monitoring and predictive maintenance using industrial IoT.

Client: Precision Tools Pvt. Ltd.Manufacturing
Smart Factory: IoT Monitoring for a Manufacturing Plant

The Challenge

Unplanned machine downtime was costing significant production losses, with maintenance handled reactively.

Objectives

  • Monitor machines in real time
  • Predict failures before they happen
  • Reduce downtime
  • Track OEE

The Solution

Deployed IoT sensors on critical machines feeding a real-time dashboard with alerting and predictive maintenance models.

Implementation

Pilot on 10 machines, then full rollout to 45 machines with operator training.

Technology
ESP32MQTTLoRaWANNode-REDDashboard

Results

28% reduction in downtime
Predictive maintenance alerts
Real-time OEE tracking
Lower maintenance costs
The IoT solution transformed how we manage our plant. Downtime is now a thing we can predict and prevent.
Precision Tools Pvt. Ltd.

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